| Material: | Stainless Steel |
|---|---|
| Type: | 1-3ml |
| Application: | Medical |
| Logo Printing: | Without Logo Printing |
| Recycled: | Recycled |
| Flexibility: | Hard |
| Customization: |
|---|
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Audited Supplier | Main Component | Percent |
| SiO2 | 73.50% |
| B2O3 | 10.60% |
| Al2O3 | 6.00% |
| CaO | 1.20% |
| Na2O | 7.00% |
| K2O | 0.60% |
| BaO | 0.80% |
| Fe2O3 | <400ppm |
| No | Physical & Chemical Pherformance | Data |
| 1 | Coefficient of mean linear expansion(20ºC-300ºC) | (5.0±0.5)*10-6/k-1 |
| 2 | Transformation temperature | 560±15ºC |
| 3 | Softening point | 780±10ºC |
| 4 | Melting point | 1150±20ºC |
| 5 | Density at 20ºC | 2.30±0.02g/m3 |
| 6 | Hydrolytic resistance, glass grain (ISO 720) | HGA1 |
| Hydrolytic resistance, glass grain (EP),(USP) | First Grade,TYPE I | |
| 7 | Acid resistance(DIN 12116) | Class S1 |
| 8 | Alkali resistance(ISO 695) | Class A2 |
Working principle
A. The machine is a four-station stepping transmission system, intermittent disc rotating dial wheel structure, each bottle as a group of stepping to each process, automatically complete the separation of bottle feeding, plugging, filling, capping sealing and other processes, suitable for cartridge injection filling and sealing under aseptic conditions.
B. The machine adopts disc dial wheel intermittent plug filling and rolling cap sealing. Cassette from the sterilizing drier bottle through into the bottle conveyor belts move forward to wring dragon parts, twisted dragon disorder cassette bottle into orderly state of separation, and the cassette bottle individually thumbwheel to advance into the bottle to the right, into the bottle dial wheel intermittent will cassette bottle to intermittent rotating disc wheel parts, in this location Settings have a photoelectric detection switch, It can control the function of no bottle without stopper. The disc dial wheel will send the card bottle to the following 3 intermittent stations in a step-by-step manner, which are successively: bottom stopper station, liquid filling station, cap rolling and sealing station.
C. At the stopper station, the rubber plug oscillating hopper arranges the disordered rubber plugs into an orderly state and pushes the rubber plugs forward to the rubber plug locator one by one. When the disc dial wheel parts to step in the form of the card bottle transferred to the plug station intermittent pause, the plug push rod from the bottom dead center up, the upper bottle plate down to block the bottle will not move up, at the same time, the inner cone guide body covers the bottom mouth of the card bottle will push the rubber plug into the bottle. The stopper putter quickly descends from TDC back to the starting point, completing the stopper process. (Drive of plug rod is driven by servo motor)
A photoelectric detection switch is set at the station after plugging, which can control the function of no plugging and no filling.
D. At the filling station, when the disc dial wheel part steps the card bottle to the filling station in the form of intermittent pause, two new plunger type rotary valveless pumps through the filling needle driven by an independent servo motor down from the top DEAD center (TDC), into the bottle to inject the drug into the card bottle, filling liquid from the bottom DEAD center (BDC) up to the top dead center (TDC). The filling volume of the pump can be automatically changed by adjusting the parameters of the touch screen.
E. At the rolling station, the oscillating hopper sends the aluminum cap to the falling cap track directional device. When the card bottle is sent to the rolling station, it passes the bottom of the falling cap track directional device, and the bottle mouth is covered and covered. When the rolling cap station stops intermittly-, Under the action of the CAM, the two rolling caps will roll the aluminum cap from the top TDC down, while the three knives will roll the aluminum cap around the card bottle planet, and complete the rolling action return. The rolled cap card bottle is pushed into the bottle tray by the bottle dial wheel, and so on and so on.
4. Performance characteristics:
A. The standard configuration of the filling system is a new type of plunger rotary valveless pump (driven by an independent servo motor system). The pump body is made of ceramic material and does not react to contact with liquid medicine, which is corrosion-resistant. The filling accuracy can reach 1% and can be sterilized under high temperature and high pressure. It is very convenient to disassemble, install, clean, sterilize and sterilize. The rotary pump is the most advanced, simple and reliable filling pump in the world at present without any tools.
B. The plug head, the rubber plug locator and the oscillating hopper are made of 316L stainless steel, the parts are easy to disassemble and install, easy to clean and disinfect, and have the protection function of no bottle no plug, no plug no filling.
C. Rolling cap adopts three knife flexible rolling knife structure, three knife flexible rolling knife around the bottle planet rolling aluminum cap tight, does not harm the bottle and cap, sealing flat tight.
D. parts cleaning and disinfection of the disassembling: parts disassembling design also considered, and the cleaning and disinfection, all parts in contact with the liquid are made of 316 l material or silicone tube material and USES the sanitary pipe connection, no health dead Angle, pipe inner surface smooth level off, will not change the safety of the drug, homogeneity, potency or content, A chemical reaction or absorption of quality or purity.
E. Advanced PLC man-machine interface control system control, in addition to the work of the machine control and monitoring display, but also with the previous process of bottle washing machine, dryer to implement joint control of working conditions, a good realization of linkage production. With no bottle filling, production speed display, output count, working time display, fault display function, in addition: filling volume, plug position can be adjusted on the touch screen.
F. The needles in contact with liquid medicine are made of 316L stainless steel, and the pipes are made of high quality silica gel, which fully meet the requirements of GMP.
G. All main control appliances and low-voltage electrical appliances are made of brand electric appliances, and the advanced reliability of electronic control is guaranteed.
H. Clean and sanitary external design: the parts on the platform are made of 304 stainless steel and POM polyformaldehyde, which has no dead Angle and is easy to clean and disinfect. The outer cover plate is made of international popular stainless steel sanding plate, and the whole machine has a high visual grade and conforms to GMP standard.
I. The device is equipped with a 100-level laminar flow device above the device, and the protective cover is equipped with four sets to prevent direct contact with drugs by human body.
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The machine can automatically do filling, plugging, capping and other processes,Fully comply with GMP requirements.
Reasonable design structure, stable operation, high filling precision, with the domestic industry advanced level.
Man-machine interface control, peristaltic pump filling, vacuum suction manipulator instead of cylinder better plug, to ensure the stability and qualified rate. Constant torque screw cap, with no bottle no filling, no cap no plug, no bottle no plug can automatically stop the function.
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